Ex-Approval

Explosion groups
Equipment is divided into explosion groups based on their maximum combustibility.


Group I
Devices in explosion group I consist of electrical equipment for mining. They comply with the European standards EN 50014 through 50020 and EN 50028. The BVS is responsible for certification.

Example of explosion group I: Methane detectors

Group II
Equipment (that does not belong to group I) that can be operated in all explosion endangered areas. Group II contains devices for a huge number of combustible gases that have different features. Therefore, group II is subdivided into 3 groups ( IIA, IIB, IIC).
  • IIA - Propane
  • IIB - Ethylene
  • IIC - Hydrogen
  • Temperature Classes

    Devices are separated into different temperature classes (T1 through T6) with respect to EN 50014. The maximum temperature of the exposed surface of an electrical apparatus must always be lower than the ignition temperature of the gas or vapor mixture where it is used. The table shows that only in a few cases a temperature class higher than T4 (e.g. carbon disulfide - T6) is necessary. A more accurate explosion group, respective to temperature class, increases safety only if the presence of ambient gases can not be fully ruled out.

    Ignition Protection

    Ignition protection includes constructive measures on devices which ensure that an ignition source and a dangerous quantity of an explosive mixture do not occur at the same time in the same place. If not otherwise expressed, this ignition protection is valid for zone 1.

    Type
    Ignition Protection
    Basic Principle, Applications
    D
    Flameproof enclosure

    The parts that can cause an explosive atmosphere are in an enclosure that can withstand the pressure developed during an internal explosion and which prevents transmission of the explosion to the explosive atmosphere surrounding the enclosure.

    Applications: switchgear, control and indicating equipment, motors and other spark-producing parts, gas warning instruments

    E
    Increased safety

    Measures are applied so as to prevent the possibility of excessive temperatures and of the occurrence of arcs or sparks in the interior and on the external parts of the electrical apparatus which does not product them in normal service.

    Applications: terminal and connection boxes

    I
    Intrinsic safety

    A type of protection in which the electrical apparatus contains intrinsically safe circuits, which are incapable of causing an explosion. A circuit or part of a circuit is intrinsically safe when no spark or any thermal effect in this circuit, produced in the test conditions prescribed in the standard (which include normal operation and specific fault conditions) is capable of causing ignition.

    Applications: measurement and control equipment, e.g. GfG´s EC 25 transmitter

    M
    Molding
    The parts which can ignite an explosive atmosphere are enclosed in a resin sufficiently resistant to environmental influences in such a way that this explosive atmosphere cannot be ignited by sparking or heating which may occur within the encapsulation.
    P
    Pressurized apparatus

    A protective gas (inert air or another suitable gas) prevents the surrounding atmosphere from entering the enclosure of the electrical apparatus by maintaining a higher pressure than that of the surrounding atmosphere. The pressure is maintained either with or without a continuous flow of the protective gas.

    Applications: motors and light fitting

    O
    Oil immersion

    The electrical apparatus or parts of the electrical apparatus are immersed in oil so that an explosive atmosphere, which can be above the oil or outside of the enclosure, cannot be ignited.

    Applications: transformer


    Monitors are usually divided into three groups:
    • LEL: Monitoring combustible or explosive gases
      For measuring dangerous concentrations of combustible gas and vapor mixtures. The measuring range is usually 0 to 100% of the LEL (Lower Explosion Limit). The TLV (Threshold Limit Value) default is set at 10% and alarms sound before any potentially explosive conditions can occur.

    • OX: Monitoring oxygen deficiency or enrichment
      Before entering an area such as a manhole or drain, the presence of an adequate concentration of oxygen in the air (20.9%) is critical. The OX monitor sounds an alarm if there is not enough or if there is too much oxygen in the atmosphere.

    • TOX: Monitoring toxic gases
      Monitors for toxic gases detect low concentrations (ppm) of poisonous gases or vapors. The user is warned before a harmful concentration is reached (i.e. carbon monoxide detectors sound an alarm at 35 ppm). Modern instrumentation can also calculate the average exposure limit over different periods of time (STEL, TWA). 
    The detection principles vary depending on the type of gas and the range needed for various applications.

    Category "ia"
    An ignition may not be caused during:
  • Normal operation and fault or
  • a combination of two faults

    Category "ib"
    An ignition may not be caused during:
  • Normal operation and fault

    Markings on explosion protected electrical apparatus
  •